In today’s fast-paced world of medical technology and industrial advancement, the demand for quality, speed, and precision in manufacturing is higher than ever. For over three decades, Syntech International, Inc., headquartered in Irvine, California, has risen to meet this demand. A trusted partner to some of the world’s largest companies, Syntech offers a robust suite of custom manufacturing services designed to take concepts from idea to execution—flawlessly.
With specializations in die-cutting, cleanroom assembly, converting, and packaging, Syntech is more than a contract manufacturer; they’re an extension of your engineering and supply chain teams.
The Syntech Standard: Precision, Integrity, Innovation
Founded with a mission to deliver dependable, high-quality custom components, Syntech International has grown into a multi-location operation serving clients across North America. With facilities in California and Mexico, their infrastructure is built to scale with your business.
But Syntech’s real strength lies in its culture: one of collaboration, adaptability, and relentless improvement. Every member of the team is dedicated to solving challenges, finding efficiencies, and delivering parts that not only meet expectations—but elevate them.
1. Custom Die-Cutting & Converting: Built for Complex Designs
Die-cutting might sound simple—but in Syntech’s hands, it becomes an artform of engineering precision.
They offer custom flatbed, rotary, and laser die-cutting for a wide range of materials, including:
- Open and closed-cell foams
- Silicone, rubber, neoprene
- PTFE, Kapton, Mylar films
- Nonwoven and woven materials
- Medical adhesives (e.g. 3M, Scapa, Avery Dennison)
- Laminates and double-sided tapes
Whether the part is layered, backed with adhesive, or ultra-thin for electronic use, Syntech’s die-cutting process is tightly controlled and repeatable—ensuring consistency across thousands or even millions of pieces.
Applications served include:
- Wound care and patient interface components
- Diagnostic and wearable sensors
- Gaskets, seals, and vibration dampeners
- EMI/RFI shielding
- Custom labels and identification parts
Syntech also offers lamination, slitting, island placement, kiss-cutting, and multi-layer stack-ups—all tailored to your design and end-use requirements.
2. Cleanroom Assembly & Packaging: Controlled, Compliant, Trusted
In sectors like medical devices, pharmaceuticals, and biotechnology, cleanliness is non-negotiable.
That’s why Syntech operates a Class 7 (10,000) ISO-certified cleanroom environment designed for both soft and mechanical goods. Their skilled cleanroom technicians are trained in GMP practices and documentation protocols, ensuring every product is assembled with care and consistency.
Services offered include:
- Multi-component cleanroom assembly
- Ultrasonic welding and adhesive bonding
- Kitting and tray organization
- Heat sealing and sterile barrier packaging
- Labeling and serialized documentation
The cleanroom team also conducts in-process inspections and final QC checks, ensuring total product integrity before items are sealed and shipped.
3. MAXAIR® PAPRs: Setting the Standard in Respiratory Protection
In response to growing demand for reliable PPE in healthcare and lab settings, Syntech proudly produces the MAXAIR® line of Powered Air Purifying Respirators (PAPRs).
These innovative respirators offer advanced protection and user comfort without the limitations of traditional N95s or half-mask systems.
Why MAXAIR® PAPRs are a Leader:
- No Fit Testing Needed – One size fits most, with adaptable hood systems
- Always-On Safety HUD – Displays real-time battery life and airflow status
- Ultra-Quiet Performance – Below 62 dB for long-hour wear
- Disposable Hood Options – For sterile or contamination-sensitive environments
- Full-Face Coverage – With anti-fog, wide-angle vision
Engineered for fast donning, minimal training, and high mobility, MAXAIR® PAPRs are widely used in hospitals, surgical suites, testing labs, emergency response teams, and cleanroom environments.
Syntech’s cleanroom assembly teams handle everything from fan module integration to filter installation and final packaging, ensuring every unit is assembled to spec.
4. Affiliated Powerhouses: A Multi-Site Manufacturing Model
To stay agile and cost-competitive, Syntech leverages two powerful affiliates:
Syntech de Baja – Tijuana, Mexico
This contract manufacturing facility expands Syntech’s high-volume capacity, offering:
- Manual and semi-automated assembly
- Packaging and labeling
- Cost-effective labor without compromising quality
- Cross-border supply chain alignment
It’s an ideal solution for clients needing scalable production with controlled lead times and a seamless link to U.S.-based operations.
SDM Plastics – Chino Hills, California
Syntech’s affiliate SDM Plastics focuses on custom plastic injection molding for precision components. With in-house tooling and short-run molding capabilities, they support rapid prototyping and iterative development.
From caps and connectors to instrument housings, SDM Plastics can help turn your plastic concept into a reliable product.
5. Serving Medical, Industrial, and Emerging Markets
Syntech’s capabilities are applied across several high-performance sectors:
- Medical – Diagnostic components, wound care, wearables, PPE, surgical prep
- Electronics – Heat shields, insulators, EMI/RFI gaskets, display adhesives
- Industrial – Seals, pads, acoustic insulation, vibration control
- Aerospace & Defense – Specialty materials, low-outgassing adhesives, rugged packaging
Their cross-industry experience gives clients the edge: when one sector innovates, Syntech brings that knowledge to others—fostering smarter, faster design.
6. Certifications, Quality Systems & Traceability
Everything Syntech does is underpinned by quality assurance and regulatory alignment.
Their facilities are designed around ISO and FDA requirements, with documentation and traceability systems in place. That means:
- Full material traceability
- Documented work instructions
- First article inspections (FAI)
- Lot traceability and serialized records
- Change control and versioning systems
- IQ/OQ/PQ support where needed
This meticulous approach ensures clients in regulated industries can meet submission and compliance requirements with ease.
7. Going Beyond Production: Engineering Support & Supply Chain Partnership
Syntech is not just a factory. They’re a strategic partner who helps customers improve manufacturability, reduce costs, and streamline logistics.
Clients benefit from:
- Design for manufacturability (DFM) consultations
- Sample prototyping and iterative development
- Kanban and vendor-managed inventory (VMI)
- Kitting and drop-ship logistics
- Component sourcing and second-sourcing options
Their integrated approach reduces vendor friction, improves product launch timelines, and ensures consistency from pilot run to nationwide rollout.
8. The Syntech Difference
What makes Syntech different isn’t just their facilities or certifications—it’s their people and process.
They are agile enough to accommodate startups, yet experienced enough to support Fortune 500 enterprises.
Their team is made up of engineers, problem-solvers, builders, and listeners—each committed to making your product succeed.
When challenges arise (and they always do), Syntech responds with speed, transparency, and solutions. That’s why so many of their clients have been with them for decades.
Let’s Build Something Incredible Together
If you’re ready to bring a product to life—or simply need a smarter, more reliable manufacturing partner—Syntech International is ready to help.
With proven processes, cleanroom capabilities, cross-border scalability, and a team that truly cares, Syntech delivers precision you can trust.
Call us: (800) 443-3842
Visit: Irvine, CA | Chino Hills, CA | Tijuana, MX
Website: www.syntech-int.com
Email: info@syntech-int.com